Frosttec Team

Dry-ice blasting

Pellets of frozen CO₂ loosen the dirt and then vanish without a trace. No water, no chemicals and usually no disassembly.

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Car underbody: protective coating removed with dry ice down to bare shiny metal, nozzle on the right
Illustrative photo

How it works

Three effects work at the same time to lift dirt off the surface.

How dry ice cleans: an animation in four stepsA gun with a slim nozzle fires dry-ice pellets at metal covered with a thick layer of dirt and rust. 1 Impact: the pellets hit the layer and knock particles out of it. 2 Thermal shock: the dirt cools to −78.5 °C, frosts over and cracks. 3 Sublimation: on impact the pellets turn into CO₂ gas, which expands in the cracks and under the layer and lifts it off. 4 Result: clean, undamaged metal without water, chemicals or abrasive; the nozzle moves on and leaves a clean strip behind.−78.5 °CCO₂
Step 1 of 4

Impact

Dry ice (CO₂) pellets of about 3 mm travel in a stream of compressed air and hit the dirt.

Step 2 of 4

Thermal shock

Dry ice is −78.5 °C. The dirt cools down sharply, turns brittle and cracks.

Step 3 of 4

Sublimation

The ice turns straight into gas and its volume grows more than a hundredfold. The gas lifts the dirt off the surface. No water or abrasive is left behind.

Step 4 of 4

Result

A clean surface without water, chemicals or abrasive – the pellets vanish without a trace.

  1. Impact

    Dry ice (CO₂) pellets of about 3 mm travel in a stream of compressed air and hit the dirt.

  2. Thermal shock

    Dry ice is −78.5 °C. The dirt cools down sharply, turns brittle and cracks.

  3. Sublimation

    The ice turns straight into gas and its volume grows more than a hundredfold. The gas lifts the dirt off the surface. No water or abrasive is left behind.

  4. Result

    A clean surface without water, chemicals or abrasive – the pellets vanish without a trace.

What dry ice is

Dry ice is carbon dioxide (CO₂) in solid form. At normal pressure it does not melt, it sublimates: it turns from a solid straight into a gas.

For cleaning we use pressed pellets about 3 mm across. They leave no water and no blasting media behind. The only thing to clean up is what we removed from the surface.

−78.5 °C
sublimation point at normal pressure
≈ 3 mm
pellet diameter for cleaning
0
blasting media residue

Why dry ice

Ideal where water, chemicals, abrasive dust or lengthy disassembly are a problem.

  • No waterNothing gets wet, nothing needs drying.
  • No chemicalsNo solvents or cleaning agents.
  • No disassemblyParts are usually cleaned in place.
  • Non-conductiveSuitable near electrical installations too.

Why dry ice? Comparing cleaning methods

So you can see the difference: what we offer and how common methods differ.

General comparison of cleaning methods
CriterionWe offerDry iceWe offerLaserFor comparison – not offeredSandblastingFor comparison – not offeredWater and chemicals
When it fits / Why notNo abrasive, water or chemicalsPrecise removal of rust and coatingsGrinds the surface, leaves abrasive behindLeaves water and often chemicals, needs drying
Surface abrasionNon-abrasive, no grinding of the surfaceGentle on the base metal when set up correctlyAbrasive, roughens and removes materialNon-abrasive
WaterNoNoNo (yes for wet blasting)Yes, drying needed
ChemicalsNoNoNoOften yes
Secondary wasteOnly the removed dirtOnly the vaporised layer, captured by extractionSpent abrasive and dustDirty water and chemicals
Disassembly neededUsually notUsually notOften yes, for maskingOften yes, because of moisture
Electrical installationsSuitable, the medium is non-conductiveOnly in spots and with careNot suitableNot suitable
Typical useGrease, deposits, soot, machinery, underbodiesRust, oxides, old coatings, weldsHeavy rust and coatings on tough metalRoutine surface washing
  • We offer

    Dry ice

    When it fits: No abrasive, water or chemicals

    Surface abrasion
    Non-abrasive, no grinding of the surface
    Water
    No
    Chemicals
    No
    Secondary waste
    Only the removed dirt
    Disassembly needed
    Usually not
    Electrical installations
    Suitable, the medium is non-conductive
    Typical use
    Grease, deposits, soot, machinery, underbodies
  • We offer

    Laser

    When it fits: Precise removal of rust and coatings

    Surface abrasion
    Gentle on the base metal when set up correctly
    Water
    No
    Chemicals
    No
    Secondary waste
    Only the vaporised layer, captured by extraction
    Disassembly needed
    Usually not
    Electrical installations
    Only in spots and with care
    Typical use
    Rust, oxides, old coatings, welds

For comparison: sandblasting, pressure water and chemicals

  • For comparison – not offered

    Sandblasting

    Why not: Grinds the surface, leaves abrasive behind

    Surface abrasion
    Abrasive, roughens and removes material
    Water
    No (yes for wet blasting)
    Chemicals
    No
    Secondary waste
    Spent abrasive and dust
    Disassembly needed
    Often yes, for masking
    Electrical installations
    Not suitable
    Typical use
    Heavy rust and coatings on tough metal
  • For comparison – not offered

    Water and chemicals

    Why not: Leaves water and often chemicals, needs drying

    Surface abrasion
    Non-abrasive
    Water
    Yes, drying needed
    Chemicals
    Often yes
    Secondary waste
    Dirty water and chemicals
    Disassembly needed
    Often yes, because of moisture
    Electrical installations
    Not suitable
    Typical use
    Routine surface washing

Our specialist always chooses the method after an inspection.

This comparison is general. The result always depends on the material, the type of dirt and the machine settings.

Limits and safety

Dry ice is not a cure-all. Here is what we watch out for and what not to expect from it.

  • CO₂ in enclosed spaces

    Sublimation produces carbon dioxide, which is heavier than air. In small, enclosed spaces we make sure there is ventilation and we monitor the CO₂ level.

  • Noise

    Blasting is loud. We wear hearing protection, and on busy sites we agree on a time when the noise will not bother anyone.

  • Protective equipment

    Goggles or a face shield, cold-resistant gloves and hearing protection are standard. We mark off the work area during cleaning.

  • Firmly bonded paint and rust

    Dry ice removes dirt well, but not paint that holds firm or a rusted-on layer. For those we use the laser.

Oil pan before and after

Move the handle and see what dry ice does to grease and deposits.

Visualisation: the same oil pan after dry-ice cleaning
Visualisation: oil pan covered in grease and deposits
Oil panDry iceNo chemicalsIllustrative visualisation

Technical questions

Will dry ice damage paint or aluminium?

Not with the right pressure and nozzle distance. The pellets are softer than metal and do not grind the surface. On sensitive spots we use lower pressure and smaller pellets.

Is cleaning safe for electrical installations?

Dry ice does not conduct electricity and leaves no moisture, so it is also used on switchboards and motors. Depending on the equipment, we always agree in advance whether and how to cut the power.

Where does the ice go after cleaning?

It sublimates: it turns straight into gas and disperses in the air. All that is left is the removed dirt, and we clean that up.

Why is ventilation needed?

The ice turns into CO₂, which collects near the floor in an enclosed space. That is why we make sure smaller rooms are ventilated and we monitor the level.

Does dry ice remove rust?

Loose rust and the dirt on it, yes. Firm corrosion and old coatings, no. For those we use the laser, often together with dry ice.

Do parts need to be taken apart before cleaning?

Usually not. We clean parts right where they are. Sensitive parts such as connectors or sensors are covered as needed.

Official dry ice distribution

We get our dry ice from official distribution and supply it to companies through the same channel. One-off or regularly.

Supply for companies

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